Engineering Use of Nickel Alloy Plates and Electropolished Stainless Tubing

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Engineering Use of Nickel Alloy Plates and Electropolished Stainless Tubing

steel456
An​‍​‌‍​‍‌ alloy system is a frequent subject of evaluation by designers who work in the field of industry. Their choice is often based on corrosion kinetics, fabrication limits, and code acceptance rather than marketing claims. Monel 400 Plate combined with projects carried out in Italy is the best example for the selection of marine shafts, valve bodies, and alkylation units. This is evident from its ASTM B127 classification, UNS N04400 chemistry, and the fact that it is available in the hot rolled, annealed, and stress relieved conditions. The defining characteristics of these materials such as widths up to 1500 mm, thickness tolerance to ASTM A480, and minimum yield strength of about 170 MPa can be considered as the main factors that help the pressure-retaining parts withstand the action of brine, hydrofluoric acid, and neutral salts.

Besides plate products, engineers also plan material compatibility in fasteners, gaskets, and welded joints to achieve uniform corrosion behavior. To study galvanic interaction, weld consumable selection, and heat affected zone stability in nickel-copper alloys, the same issues are raised in the case of austenitic stainless steels. The specifications often call for ASME Section II, EN 10095 cross comparisons, and mill test certification with regard to the impact values, grain size, and ultrasonic inspection for the petrochemical reactors and offshore piping networks that are in critical service.

The differences in the priorities of bioprocess skids and high purity utilities led to surface-finished tubing as the most suitable product with respect to cleanliness, flow efficiency, and inspection visibility in controlled environments. SS 304 electropolished pipe for facilities in Singapore is the result of surface finished tubing that is specified to ASTM A270 or A554, with schedules 5S through 40S, outside diameters from 12 mm to 168.3 mm, and internal roughness below 0.5 µm Ra. Electropolishing strengthens the formation of chromium oxide, decreases the retention of particulates, and makes it easier to repeat passivation thus, it is highly compatible with regulatory-driven installations. Documentation may include such things as heat numbers, orbital weld compatibility, and boroscope inspection acceptance criteria for hygienic systems ​‍​‌‍​‍‌worldwide.